Copyright 2023 PartsAPS - HVACR Parts. Verify the sensor against the temperature gauge in water line. Since pioneering the concept in 1979, weve installed more variable speed equipped chiller than all other chiller manufactures combined. High discharge pressure - System fault. The York VSD model employs vapor compression. Webcontains a thermistor heatsink temperature sensor (RT1 - RT3) to provide temperature information to the VSD logic board. Low leaving chilled liquid - Chiller fault. The York VSD model employs vapor compression. She was good at writing content for E-Commerce websites related to Restaurant Equipment Parts, Appliance Parts, Food Service Parts, HVAC Parts, etc. WebUS Air Conditioning Distributors Southern California Engineering Web165-1,000 TR (580-3,516 kW) The YORK YMC chiller reduces energy consumption and increases efficiency via advanced design and active magnetic-bearing technology. 220. In commercial and industrial facilities, chillers make up for over half of all electrical consumption. WebYork VSD 351 Pdf User Manuals. e/v high efficiency and s/p standard efficiency (310 pages), Air-cooled scroll chillers with brazed plate heat exchangers style e (105 pages), Manual will be automatically added to "My Manuals", Maintenance Requirements for Yciv Chillers, Electrical Wiring Diagrams - 2 Compressor Models, Isolator Information for Units Shipped on or after June 15, 2008, Isolator Information for Units Shipped before June 15, 2008, Electrical Wiring Diagrams - 3 Compressor Models, VSD Logic to Chiller Microprocessor Board RS-485 Communication Configuration Jumpers, Minimum VSD Compressor Start / Run Frequency, Acceleration / Deceleration Rate When Starting / Stopping Compressors, VSD Temperature Control, Operation of the Coolant Pump, and VSD Cabinet Cooling Fans, Flash Tank Drain and Feed Valve Controller, BACNET, MODBUS and YORKTALK 2 Communications, Maintenance Requirements for YCIV Chillers, Chilled Liquid and Suction Temperature Sensor Input Voltage, Chiller York YCIV 0590-1500 50Hz Start-Up Checklist, Chiller York MILLENNIUM YCAS0130 User Manual, Chiller York YCAS0130 Installation, Operation & Maintenance Manual, Chiller York YCAL0080SC Installation Operation & Maintenance, Chiller York YCAL0019 Installation, Operation And Maintenance Manual, Chiller York YCAL0019 Installation Operation & Maintenance, Chiller York YCAS0098EB Installation Operation & Maintenance, Chiller York YCAV0157-0267 Installation Operation & Maintenance, Chiller York YCAL Series Start-Up Checklist, Page 11: Section 1 - General Chiller Information And Safety, Page 16: Figure 1 - Chiller Control System, Page 29: Section 3 - Rigging, Handling And Storage, Page 66: Figure 8 - Two Compressor Wiring Diagram With Circuit Breaker, Page 67: Figure 10 - Three Compressor Wiring Diagram With Circuit Breaker - Single Point, Page 82: Electrical Wiring Diagrams - 2 Compressor Models, Page 84: Figure 13 - Elementary Power Wiring Diagram - Yciv0157-0267 2 Compressor Models, Page 86: Figure 14 - Power Wiring Connection Diagram - Yciv0157-0267 2 Compressor Models, Page 88: Figure 15 - Control Wiring Connection Diagram - Yciv0157-0267 2 Compressor Models, Page 91: Figure 16 - Power Elementary Wiring Diagram - Yciv0157-0267 2 Compressor Models, Page 96: Electrical Wiring Diagrams - 3 Compressor Models, Page 100: Figure 18 - Power Elementary Diagram - Yciv0257-0397 3 Compressor Models, Page 102: Figure 19 - Control Wiring Connection Diagram - Yciv0257-0397 3 Compressor Models, Page 106: Figure 20 - Power Wiring Connection Diagram - Yciv1050-1500 3 Compressor Models, Page 108: Figure 21 - Power Elementary Diagram - Yciv0257-0397 3 Compressor Models, Page 112: Dimensions - 2 And 3 Compressor Si, Page 133: Isolator Information For Units Shipped On Or After June 15, 2008, Page 156: Isolator Information For Units Shipped Before June 15, 2008, Page 162: Process And Instrumentation Diagram, Page 164: Figure 25 - Control And Vsd Cabinet Components, Page 165: Figure 26 - Chiller Control Board, Relay Boards, Microgateway, And Optional Circuit Breaker, Page 166: Figure 27 - Chiller Control Board, Relay Boards, And Microgateway, 2 Compressor, Page 167: Figure 28 - Chiller Control Board, Relay Boards, And Microgateway, 3 Compressor, Page 169: Figure 30 - Vsd Logic Board (Original - Obsolete), P/N 031-02477-000, Page 170: Figure 31 - Vsd Logic Board (New), P/N 031-02507-Xxx, Page 171: Figure 32 - Power Components, 2 Compressor, Page 172: Figure 33 - Power Components, 3 Compressor, Page 173: Figure 34 - Fan Contactors And 3T Transformer, 2 Compressor, Page 174: Figure 35 - Fan Contactors, 3 Compressor, Page 176: Figure 37 - Vsd Components, 2 Compressor, Page 177: Figure 38 - Vsd Components, 3 Compressor, Page 178: Figure 39 - Vsd Components, 2 Compressor, Page 179: Figure 40 - Vsd Components, 3 Compressor, Page 180: Figure 41 - Inverter Power Components, 2 Compressor, Page 181: Figure 42 - Inverter Power Components, 3 Compressor, Page 182: Figure 43 - Inverter Power Components, Page 185: Figure 45 - Glycol Piping And Fill Tube Location, Page 192: Figure 47 - New Board P/N 031-02507-000, Page 196: Vsd Logic To Chiller Microprocessor Board Rs-485 Communication Configuration Jumpers, Page 200: Minimum Vsd Compressor Start / Run Frequency, Page 201: Acceleration / Deceleration Rate When Starting / Stopping Compressors, Page 203: Optional High Iplv Capacity Control, Page 205: Table 7 - Fuzzy Logic Loading/Unloading Vs. Error, Page 207: Table 9 - Discharge Pressure Load Limiting/Unloading, Page 208: Flash Tank Drain And Feed Valve Controller, Page 213: Vsd Temperature Control, Operation Of The Coolant Pump, And Vsd Cabinet Cooling Fans, Page 214: Remote Temperature Reset Control, Page 215: Remote Current Limit Reset Control, Page 230: Figure 60 - Microboard 331-03478-Xxx, Page 237: Table 17 - Low Differential Oil Pressure Cutout, Page 239: Table 18 - Start Inhibit Sensor Thresholds, Page 247: Table 19 - Sensor Min/Max Outputs, Page 250: Operating Hours / Start Counter Key, Page 262: Table 21 - Programmable Operating Parameters, Page 282: Enabling Optimized High Iplv Mode, Page 291: Bacnet, Modbus And Yorktalk 2 Communications, Page 292: Figure 61 - Control Board Connections, Page 293: Table 30 - Values Required For Bas Communication, Page 295: Table 32 - Bacnet And Modbus Communications Data Map, Page 301: Table 33 - Yorktalk 2 Communications Data Map, Page 307: Maintenance Requirements For Yciv Chillers, Page 311: Chilled Liquid And Suction Temperature Sensor Input Voltage, Page 312: Table 36 - Outside Air Temperature Sensor Input Voltage (Measured Signal To Shield At The Sensor), Page 313: Table 37 - Pressure Transducer Output Voltage (Measured Signal To Return At The Transducer), Page 314: Table 38 - Motor Temperature Sensor Resistance (Check At The Motor), Page 315: Table 39 - Compressor Motor Overload Settings And Max. However, the issue with chillers is that because they are so large, they use a large amount of energy. Wish I knew about the cleaning procedure because the 5gal jugs are $1400. 0 Im dealing with a YCIV0197 that is cutting off on VSD baseplate high temp. Residue inhibits the ability of features to aid in the transfer of heat. WebCookies help us improve your website experience. All units are designed to be located latest technology in variable speed drives. Components Coils, Heaters, Motors, etc. Rising energy costs mean that operational costs will also increase. Maintenance kit parts assist with cleaning duties regularly. 66 - Motor Stator Temperature, Page 152: Section 9 Preventive Maintenance, Page 154: Section 10 Optisave Energy Analyser Feature. 9 - Refrigerant Level Control Screen, Page 32: Fig. With a record, it is easy to track performance trends and pinpoint potential issues quickly. York YVAA Chiller vsd Heat exchanger and Base Plate. We recently came upon a problem with our VSD cooling circuit as noted by the fault triggeredVSD High Base Plate Temp. I assumed there could be a problem with the York YVAA Chiller vsd Heat exchanger and Base Plate. HVs8~_O7Xo[iha7qN3o%uf"J[}A`ulPx_'T0J)\#ep:c T$P(#FC(; $RrD'kktv*9#.e,hD(`5 j\)sCXpWyp&RehFW9n[4]E##E@ KBhviC0O^xw|S'h2Aq=73=vmpu5f4p69 w|=x"pn3O2^mkei229'[S=^lvk8b>L({% hXq Cum>a>T>Erw-aa(r|T7;fY.-,yn9BqjVZ Chiller YORK YCIV0840 Baseplate. 56 - Minimum Entering Condensing Water Temperature, Page 129: Fig. H\n@Kc'Q> TdNJE}0|GwOCs;w};>5tmgws,O. Broken glycol pump, VSD board or IBGT module Have any of these components replaced by an authorized technician. WebVSD Fault: High Baseplate Temperature Low level coolant Coolant will need to be added to the unit by an authorized technician. Low coolant level: If you observed that the coolant level is low, then you need to add coolant to the system. 0 Webcontains a thermistor heatsink temperature sensor (RT1 - RT3) to provide temperature information to the VSD logic board. System Fault - Discharge Pressure Limiting. York preventative maintenance kits allow technicians to improve chiller performance. HVAC units provide cool air inside buildings. The AC to DC semi-converter heatsink tem-perature is also monitored using thermistor temperature sensor RT4. Web165-1,000 TR (580-3,516 kW) The YORK YMC chiller reduces energy consumption and increases efficiency via advanced design and active magnetic-bearing technology. York VSD industrial chillers meet the demands of facilities that need quality cooling, high performance, and greater efficiency. with variable speed drive, style a (114 pages), Air-cooled scroll chillers style d 50 and 60hz 47 60 ton 165 210 kw (80 pages), Air cooled screw liquid chillers (style f) (28 pages), Ycas air-cooled liquid chillers style g (204 pages), Millennium series air-cooled liquid chillers hermetic scroll (136 pages), Air-cooled scroll chillers style c, 13-130 ton, 46-456 kw, 60 hz (104 pages), Air-cooled liquid chillers hermetic scroll (230 pages), Air-cooled liquid chillers hermetic scroll style e 50hz 15-65 ton, dual/single circuit (200 pages), Air-cooled screw liquid chillers (32 pages), 60 hz air-cooled screw Check the operation of the fan. Refrigerant charge is low - Check subcooling . When I initially took over this chiller the coolant was a rusty/brownish color. All rights reserved. If you have any other York chiller problems, refer to the manual. Hope, this York chiller troubleshooting guide helped you more to solve the problem easily. Replace if necessary. 50 - Sample Printout (Trend), Page 124: Section 4 System Operating Procedures, Page 126: Fig. Fig 1 - PWM Current Waveform. If you have any other York chiller problems, refer to the manual. Because companies want to reduce their carbon footprint, they demand equipment that does not waste energy. 61 - Assembly Of Dehydrator, Page 137: Fig. WebThe YORK YK Centrifugal Chiller is built to last. WebVSD Fault: High Baseplate Temperature Low level coolant Coolant will need to be added to the unit by an authorized technician. Dependable Operation With Quick Start. In the past reactive service was the response to repair problems. Since then the VSD cool side was flushed with distilled water and refilled accordingly. 65 - Diagram - Megging Motor Windings, Page 150: Fig. RULES for AOP - Owner Assistance and Contractors, Energy Efficiency and Building Performance Discussion NEW, Carnak Zone/Locked Areas - For Professional Member Only, How To Become a Pro and Rules For Pro Members, Pro Forum: Refrigerants and EPA regulations **NEW, Pro Forum: Residential Refrigeration and Appliances **NEW, Pro Forum: Equipment Recalls and Bulletins **NEW, Pro's Forum: Building Science Discussions, Educational Forums - Open for all in the industry, Welcome to HVAC-Talk's Educational Forums, How to Submit Links, Articles and Quiz Questions, Frequently Asked Questions About Submissions, Physics, Thermodynamics, Fluid Flow and Combustion, Educational, Training & Reference Information, Manufacturer's Technical Information Links, Electrical Theory, Circuits and Electronics, HVACR Equipment, Components & Accessories, Accessories Humidifiers, Air Cleaners, HRUs, Fans, Filters, etc. York Replacement Parts for your Chiller - Buy Today! 17 - Solid State Starter (Mod A) Screen, Fig. 18. Lubrication-free operation. 50 & 60 hz York preventative maintenance kits, however, are a requirement. Ho9r)88XGGGIIIKKn}~`bbRUUa333Kuu_SRRBCC'MuVYYY )){}AHH(? 9 - Refrigerant Level Control Screen, Fig. The machines work by two methods: vapor absorption and vapor compression. Check if the coils are damaged. Technicians use tool kits as a proactive measure to reduce damage. WebThis air-cooled screw chiller gives you all the benefits of traditional air-cooled chillers without the compromise enjoy high energy efficiency, plus a quiet operation that occupants will appreciate. 4- how can i get the coolant away from York wiz low price ? Exceptional performance to reduce energy costs. 95 0 obj <> endobj 13 - Pre-Rotation Vanes Calibration Screen, Page 41: Fig. %PDF-1.7 % Facilities require York VSD industrial Coolant as a replacement item. WebAmbient temperature is high - If a high ambient temperature has occurred, try to normal operation. We thought that this article covers all most all common problems that occurred with your York chiller. Internal ambient temp is 30 to 35 DegC. 12. Through a process of heat extraction, the equipment provides coolant at a steady temperature. These are used in extensive facilities because the demand for cool air is excellent. Broken glycol pump, VSD board or IBGT module Have any of these components replaced by an authorized technician. Chillers are an ideal choice for commercial and industrial cooling. hfc-134a Because chillers depend on adequate heat transfer, the components used in the entire process should be kept clean. BETTER CONTROL. The cooling water is piped to a plate and frame heat exchanger, located on the rear of the VSD enclosure, where it removes heat from the secondary coolant circulated inside the VSD enclosure. 220. Ree}1^/#Xq$ssDoP[?U/fI1C{lt`Xcv \{j)cV Millennium series centrifugal liquid chillers with optiview control center for electro-mechanical starter, solid state starter & variable speed drive, SOLID STATE STARTER & VARIABLE SPEED DRIVE, With optiview control center for electro-mechanical starter,solid state starter and variable speed drive (156 pages), Centrifugal liquid chillers model yd (mod c) (cooling only) with optiview control center (28 pages), Air cooled screw liquid chillers (120 pages), Centrifugal liquid chillers with optiview control center (74 pages), Centrifugal liquid chillers with r-134a or r-513a refrigerant (146 pages), Magnetic bearing centrifugal liquid chillers. 11. %%EOF Chiller maintenance with York preventative maintenance kits allows commercial and industrial facilities to reduce energy consumption. Due to a chiller fault, you may get a low ambient temperature issue. If the ambient temperature is less than the programmed operating limit, verify the programmed output. Gain access to our free AOP (Ask a Professional) Section to get real answers for your questions. 19. yciv chiller shows alarm "high VSD base plate temp" i get a leakage from cap radiator so ma questions is 1- What are the proper steps to fix the problem ? York YCAV0417V Installation Operation & Maintenance (350 pages), Section 1 - General Chiller Information & Safety, Building Automation System (BAS) Interface, Section 3 - Rigging, Handling and Storage, Optional Remote Setpoint Offset Sound Limit, Fig 6 - Single Point Power Supply Connection, Fig 7 - Single Point Power Supply Connection, Fig 8 - Single Point Power Supply Connection, Fig 9 - Single Point Power Supply Connection, Fig 10 - Multi-Point Power Supply Connection, Fig 11 - Multi-Point Power Supply Connection, Fig 12 - Sample Printout Supplied in the Isolator, Package & Chiller Panel Literature Packet, Fig 16 - Control and VSD Cabinet Locations, Fig 17 - Chiller Control Board, Relay Boards, Microgateway, and Optional Circuit Breaker, Fig 32 - Glycol Pump & Fill Tube Locations, Fig 33 - Glycol Piping & Fill Tube Locations, Date/Time, Daily Schedule, & Clock Jumper, Table 1 - Compressors and the Appropriate Jumper, Minimum Vsd Compressor Start/Stop Frequency, Lag Compressor Operation in Load Limiting, Table 4 - Fuzzy Logic Loading/Unloading Vs. Error, Table 5 - Fuzzy Logic Loading/Unloading Vs. Error, Table 6 - Current Load Limiting/Unloading, Table 7 - Discharge Pressure Load Limiting, Table 9 - VSD Internal Ambient Load Limiting, Table 10 - VSD Baseplate Temperature Load, Table 11 - Fan Stages & Corresponding Outputs, Vsd Temperature Control/Fan Control Operation, Table 12 - VSD Operating Display Parameters, Table 13 - Low Differential Oil Pressure Cutout, Table 14 - Start Inhibit Sensor Thresholds, Table 17 - Programmable Operating Parameters, Table 19 - Unit Setup Programmable Values, Chilled Liquid & Suction Temp Sensor Input Voltage Table, Table 30 - Temperature Input Voltage Sensor, Outside Air Temp Sensor Input Voltage Table, Table 31 - Outside Air Temperature Input Voltage, Table 32 - Pressure Transducer Input Voltage, Motor Temperature Sensor Resistance Table, Table 34 - Compressor Motor Overload Settings, Fig 44 - Print Cable Chiller to Serial Printer. We recently came upon a problem with our VSD cooling circuit as noted by the fault triggeredVSD High Base Plate Temp. Repair if any problems are noticed. then the contractor told me that, the YCIV manual says glycol to be replaced every 5 years. Hence, you need to check these components and repair them to fix the problem quickly. 19. When the chiller is running system # 1 IGBT temp could be about 80+ DegC and System # 2 would typically be at about 60 DegC. Line fuse is blown - You need to inspect fuses as well as breaker. Because facilities are aware of the impact of high energy consumption, they maintain York VSD industrial Coolant for chillers. 18. endstream endobj startxref Either the SCR diode module or SCR trigger board might be defective and caused low DC bus voltage. Wide operating range to meet the needs of various applications. Accessories & Options. 220. 1hl3v&o8ak; F;VX Controller. The system extracts heat from water and heat from a compressor. Commercial facilities prefer the chiller model because they require less maintenance than other models, are energy efficient, and offer quality cooling. WebOur wide range of chiller designs fit almost any comfort or process cooling application even heating. York preventative maintenance kits for chillers are used to promote high performance and better efficiency. Facilities require York VSD industrial Coolant as a replacement item. Repair if any problems are noticed. WebThis air-cooled screw chiller gives you all the benefits of traditional air-cooled chillers without the compromise enjoy high energy efficiency, plus a quiet operation that occupants will appreciate. This brown/murky coolant is an indicator that the glycol was not properly removed from the drive coolant loop by the startup technician. 2- can i use coolant of yk chiller to fill this type ? Faulty pump glycol The display shows: SUS1 LOCKOUT : HIGH VSD BASEPLATE TEMP. Glycol has been changed and there is no air in the system. 16 - Electro-Mechanical Starter Screen, Page 42: Fig. The idea is to drive the equipment to work less but produce the exact cooling effect needed. High oil temperature due to system fault. However, the coolant is a critical component that allows the transfer to take place while also converting liquids and vapors. When the chiller is running system # 1 IGBT temp could be about 80+ DegC and System # 2 would typically be at about 60 DegC. Refrigeration-Engineer.com forums > TECHNICAL REFRIGERATION > Refrigeration Books > Chiller YORK YCIV0840 Baseplate. In 2004, an air-cooled screw chiller equipped with water-cooled VSD was introduced. Chillers are responsible for eliminating heat from the chambers of an HVAC to generate cool air. Broken chiller components will cause energy costs to increase quickly. WebVSD HIGH PHASE B INVERTER BASE-PLATE TEMPERATURE (VSD part number 371-03789-xxx (503HP 60Hz; 419HP 50Hz (Flash Memory Card version C.MLM.02.04.xxx and later) The chiller has shutdown because the baseplate RULES for AOP - Owner Assistance and Contractors, Energy Efficiency and Building Performance Discussion NEW, Carnak Zone/Locked Areas - For Professional Member Only, How To Become a Pro and Rules For Pro Members, Pro Forum: Refrigerants and EPA regulations **NEW, Pro Forum: Residential Refrigeration and Appliances **NEW, Pro Forum: Equipment Recalls and Bulletins **NEW, Pro's Forum: Building Science Discussions, Educational Forums - Open for all in the industry, Welcome to HVAC-Talk's Educational Forums, How to Submit Links, Articles and Quiz Questions, Frequently Asked Questions About Submissions, Physics, Thermodynamics, Fluid Flow and Combustion, Educational, Training & Reference Information, Manufacturer's Technical Information Links, Electrical Theory, Circuits and Electronics, HVACR Equipment, Components & Accessories, Accessories Humidifiers, Air Cleaners, HRUs, Fans, Filters, etc. Efficient, and greater efficiency coolant at a steady temperature the system - Minimum Entering Condensing temperature! 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york chiller high vsd baseplate temp